Description: internal FBE Coating for Pre-fabricated Piping Spools
Contractor: McDermott/COOEC/QMW
Owner: Saudi Aramco
ABOUT THE PROJECT
The Marjan Increment Development Mega-Project Package 1, awarded to McDermott International in partnership with China Offshore Oil Engineering Company (COOEC), represents a monumental undertaking in the global energy industry. This landmark project, valued at over $3 billion, marks the single largest Engineering, Procurement, Construction, and Installation (EPCI) offshore contract ever awarded by Saudi Aramco, the world's largest oil producing company.
The project's core objective is to enhance Saudi Aramco's production capacity in the Marjan field, a strategic asset located in the eastern flank of the Arabian Gulf. By developing Package 1, specifically the Gas-Oil Separation Plant (GOSP), McDermott and COOEC will significantly increase the field's oil production from 500,000 to 800,000 barrels per day. This expansion underscores the critical role the Marjan field plays in Saudi Arabia's energy security and global oil supply.
The Package 1 GOSP separation platform will serve as the operational center of the entire Marjan Increment Development Mega-Project. The facility will include the construction of six major topside platforms and jackets, 12 bridges, six bridge support platforms and jackets, as well as extensive oil export trunk lines and composite subsea cables spanning over 70 kilometers and 90 kilometers respectively. The fabrication of over 165,000 tons of materials will be undertaken at facilities in Indonesia, Malaysia, and China, showcasing the consortium's global reach and capabilities.
TYHOO SCOPE OF WORK
TYHOO's scope of work for this project involves supplying internal FBE (Fusion Bonded Epoxy) coating for over 10,000 pieces of pre-fabricated piping spools that are destined for installation on five different offshore topsides. These topsides belong to three different contractors including McDermott, COOEC, and QMW. The piping spools, categorized under PP (Production Platform, AUX (Auxiliary), and ACC (Accommodation) for McDermott Batam, TP (Tie-in Platform) for COOEC, and GCP (Gas Compression Platform) for QMW, require specialized internal coating to ensure corrosion resistance and long-term durability in harsh offshore environments.
· Reference Standard: 09-SAMSS-091
· Total quantity of spools: 10,000+ pieces
· Maximum size of single spool: L12m*W4.5m*H3.9m
· Maximum weight of single spool: 21Mt
· Min. &Max. Size of spool: 2 inch up to 60 inch
CHALLENGES
·Meeting Stringent Quality Standards: Saudi Aramco and its contractors have strict quality control measures in place to ensure that all materials and workmanship meet or exceed industry standards. TYHOO must adhere to these standards, which involve rigorous testing and inspections throughout the production.
·Maintaining Consistency Across Multiple Sites: The project involves supplying piping spools for five different offshore topsides, each with unique requirements. TYHOO must ensure that the quality and performance of the internal FBE coating are consistent across all sites, despite the logistical and operational challenges of working with multiple contractors in different locations and ensuring traceability of the spools from different sites.
·Managing Complex Production Schedules: The production of over 10,000 piping spools with internal FBE coating is a significant undertaking that requires careful planning and execution. TYHOO must manage complex production schedules to ensure timely delivery of the piping spools while maintaining the highest standards of quality and performance.
ACHIEVEMENTS AND CONTRIBUTIONS
Excellent Quality Control:
Tyhoo's commitment to quality was evident throughout the project, with rigorous quality assurance procedures ensuring coating protection met the highest standards. Regular inspections, testing, and audits verified compliance with project specifications and industry standards, protecting project integrity and satisfying client and stakeholder expectations.
Ensuring Project Completion Schedule:
Tyhoo's exceptional project management streamlined processes, allocated resources efficiently, and ensured timely completion, collaborating with teams and suppliers to overcome obstacles and deliver the project successfully.
Complex Configuration, Over-Weight, and Over-Size Spools:
Tyhoo's expertise in coating complex configurations and oversized spools provided innovative solutions, optimizing material usage and minimizing waste. By analyzing project requirements, they designed customized solutions, reducing costs and environmental impact, demonstrating their invaluable contribution to the project's success.
